Kohler K47100

The Kohler K47100 Automated Flocculation Titrimeter is a highly automated, computerized instrument helps to measure the state of the dispersed particle system described and calculates predictive parameters for heavy oils and petroleum residua (including asphalts) which can be mixed without causing phase separation or coking as per the ASTM D6703. It is also capable of reverse titration and can be used for flocculation kinetic studies.

Kohler K47100 Automated Flocculation Titrimeter
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GBA Solution features

  • Fully automated instrument and data acquisition system.
  • Rapid, accurate and highly reproducible data.
  • Determines blending insolubility and solubility numbers.
  • Generates the data to calculate the WRI Coking Index (patent pending) to predict the proximity to coke formation during heavy oil distillation and improve distillate yield.
  • Compliance to ASTM D6703.

Description

The Automated Flocculation Titrimeter (AFT) is a highly automated, computerized instrument designed to directly acquire oil stability and compatibility parameters. Utilizing the ASTM D6703 test method for Automated Heithaus Titrimetry, the AFT operates as a closed system with precisely controlled temperatures between 20-100°C, crucial for accurate determination of Heithaus compatibility parameters.

Key Features and Benefits:

  • Accurate Flocculation Point Detection: The flocculation point is determined spectroscopically, with results analyzed by the data acquisition system, virtually eliminating operator error.
  • Rapid and Precise Asphaltene Concentration Calculation: The software calculates asphaltene concentration much faster and more accurately than traditional methods.
  • Expanded Heithaus Methodology: Multiple titration schemes have been developed, allowing the software to predict the proximity to coke formation during heavy oil distillation.

Advantages for Refiners:

  • Increased Yields: The expanded AFT methodology enables refiners to recover additional distillate without the fear of fouling, potentially increasing yields by 1-2%.
  • Coking Tendency Prediction: Prevents fouling of the process, reducing energy use and downtime due to cleaning vessels after fouling.

Applications:

  • Compatibility Prediction (P Index): Predicts which oils and petroleum residua or asphalts can be mixed without causing phase separation. This is valuable for ensuring compatible asphalt blends in highway and roofing applications, preventing early failure.
  • Coking Index (US Patent 6,773,921): Provides a quantitative measure of the proximity to coking during visbreaking, distillation, transfer, and storage of heavy oil, allowing for optimized heavy oil processing.
  • Solubility Parameter Calculation: Determines the solubility parameter at which asphaltenes begin to precipitate and the solubility parameter of the whole oil.

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Features

  • Complete instrument and data acquisition system
  • Rapid, accurate and highly reproducible
  • Determines blending insolubility and solubility numbers
  • Generates the data to calculate the WRI Coking Index (patent pending) to predict the proximity to coke formation during heavy oil distillation and improve distillate yield

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